Product Description
Fits: Defender TD5, Defender 2.4 TDCi, Defender 2.2 TDCi Defender both AC and non AC models
A brand new specification Defender Performance Intercooler dedicated for TD5, Puma 2.4 & Puma 2.2 TDCi’s, compatible for AC or non AC cars. The new BAS Hi-Flow intercooler is the ultimate in Defender performance intercoolers for use in applications upto 1.6bar of boost pressure.
This HI-FLOW Intercooler is constructed using a hi-grade LM25 cast aluminum tank which is then CNC machined for a perfect fit to the center cooling core – giving maximum strength without any risk of splits (which can be sometimes seen on “Folded Plate Tank” Intercoolers). The very hi-spec center cooling core is made to our desired specification and constructed with internal serrated and louvered finned tubes, which are designed to turbulate the internal charge air whilst giving a lower drop pressure across the core, also proving to be way more efficient than OEM, therefore yielding the maximum cooling effect; which is key to an efficient and balanced Intercooler package.
We have also have a slightly wider intercooler pipe placement allowing for thicker silicone hoses to be fitted easier without problems of the hose catching on the cowl plastics and allowing the clamps to be fitted easier, as well as this we have also made the inlet and outlet pipe diameters slightly larger externally than the 50mm OEM ensuring a good tight fit for the hoses.
Hoses will stretch and fit very tightly to the larger intercooler pipework ensuring once clamped correctly they will never blow off even in extreme use.
This new BAS Intercooler has been independently tested by a calibration laboratory in the UK, and has been subject to extensive testing all of which have been issued with their own certification number some of which are listed below:
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High Frequency Pressure Cycling, at the double working pressure.
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Drop Pressure Testing, to prove a balanced air flow rate.
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High Pressure Burst Tests, ensuring overall strength.
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Air Fin Flow Testing, both internally and externally.
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Air Heat Rejection Clarification, ensuring we have good cooling.
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Overall Intercooler Efficiency Testing.
This Intercooler has been finished with a very fine stippled effect water resistant coating (which does not impede on its heat rejection capabilities) and allows for long term protection, as well as an OEM look, when installed on your vehicle.
Please Note:
Some very small modifications are needed on the car to allow fitment of this large inter cooler conversion.
The two plastic lugs on the front of the water radiator, one lower left and one lower right must be removed to allow the larger core to drop down further in front of the radiator.
Shipping & Returns
UK Mainland Delivery
We aim to dispatch all UK Mainland orders on the same or next working day. Delivery typically takes 1–2 working days, depending on the time your order is placed.
For special order items, dispatch is typically within 3–5 working days. These items are clearly marked within the product description.
Delivery Charges & Minimum Order
Product prices are displayed according to the customer’s location. UK customers will generally see prices inclusive of VAT, while customers outside the UK will generally see prices without UK VAT.
We do not have a minimum order value; however, our minimum delivery charge includes packaging and handling costs and cannot be reduced.
Tracked Courier Options
UK Mainland delivery varies, but is typically £10-15.00 + VAT. Some items may qualify for free delivery where margin allows.
Economy Regions include Highlands & Islands of Scotland, Scilly Isles, Isle of Wight, and Northern Ireland.
Please add items to your basket and proceed to checkout for a delivery quote based on your order.
Channel Islands (Jersey, Guernsey, Isle of Man) are treated as separate countries and are zero-rated for VAT.
Courier Partners
We use DPD, DHL, TNT/FedEx, UPS, Royal Mail and Transglobal Express for UK, European and International deliveries.
International Orders
International orders are typically shipped via DHL, UPS of FedEx. For some destinations, we may require a manual quote before enabling checkout.
- Import duties, VAT, and customs charges are not included in your order total.
- Couriers may apply additional fees such as brokerage, disbursement, or handling charges.
- You may be required to provide additional information (tax number, ID, EORI, etc.) to complete customs clearance.
- Customs clearance times vary by country and may cause delays outside our control.
We cannot provide delivery prices inclusive of duties or taxes. The customer is responsible for all import-related charges.
Estimate Your Import Charges
You can estimate import duties and taxes for your country using the calculator below:
Estimate Import Charges (External Tool)
As a general guide, many EU customers pay approximately 20–25% of the order value in total import charges (including VAT, duty, and courier fees). Actual charges vary by country.
Examples:
- 🇫🇷 France: A £200 order may incur approximately £40–£50 in VAT, duty, and courier fees.
- 🇪🇸 Spain: A £200 order may incur approximately £45–£60, including IVA (21%) and courier handling charges.
- 🇬🇷 Greece: A £200 order may incur approximately £50–£70, sometimes including additional courier clearance or deposit fees.
- 🇦🇪 United Arab Emirates: A £200 order may incur approximately £15–£30 in import VAT and handling fees, though shipping costs are typically higher.
- 🇺🇸 United States: Many orders under $800 may not incur import duty, but courier fees may still apply depending on the shipment.
These examples are provided as a general guide only. Final charges are determined by your local customs authority and courier.
European Deliveries
Economy and Express delivery options are available for many European destinations, with pricing dependent on parcel size, weight, destination, and courier surcharges.
For an accurate quote, please contact us with your full delivery address and contact number.
Customs & Import Duties
Customs duties, VAT, and handling fees may be applied by authorities in your country. These charges are outside our control.
Some couriers may charge additional fees to handle customs clearance on your behalf.
We will not under-declare or alter invoice values for customs purposes. This is unlawful and may invalidate your shipment and any associated insurance.
Important Information
Delivery times are estimates only and may be affected by courier delays, customs processing, or external factors outside our control.
Once dispatched, the shipment is in the hands of the courier. All deliveries are tracked and may require a signature.
Please ensure someone is available to receive the delivery and monitor tracking updates.
If a shipment is refused, not collected, or cannot be delivered due to unpaid customs charges or lack of response, return shipping, customs charges, and courier fees may be deducted from any refund as these costs are non-recoverable.








